Friday 19 July 2019

Minutes of Meeting of Syllabus Implementation Workshop

UNIT I: Introduction to Turbo Machinery and Impact of Jet (08hrs)

Introduction to Turbo Machinery
Turbo machines (Hydraulic & Thermal), Classification of Turbo machines, Comparison with positive displacement machines, Fundamental equation governing turbo machines, Different losses associated with turbo-machinery, Applications of Turbo machines
Impact of Jet
Impulse momentum principle and its applications, Force exerted on fixed and moving flat plate, hinged plate, curved vanes, series of flat plates and radial vanes, velocity triangles and their analysis, work done equations, vane efficiency.
Contents to be covered:
Introduction to Turbo Machinery
·         Introduction to Turbo machines (Definition)
·         Classification of Turbo machines
·         Comparison between Turbo machines and positive displacement machines
·         Fundamental equation for Turbo machine
·         Different losses associated with Turbo-machinery
·         Applications of Turbo machines
Impact of Jet
·         Impulse momentum principle
·         Cases to be covered under impact of jet for fixed and moving plate/vanes (Derivation & Numerical)
·         Flat vertical plate (fixed and moving)
·         Flat inclined plate (fixed and moving)
·         Hinged Plate (Numerical expected)
·         Symmetrical curved vane (fixed and moving) and jet striking at
·         The center of vane
·         Tangential to vane
·         Series of flat and curved vanes (Derivation for maximum vane efficiency to be covered)
·         Derivation of fundamental equation for Turbo machine (Euler’s Equation)
·         Unsymmetrical curved vane and jet striking at (Numerical & Derivation)
·         Tangential to vane
·         Series of radial curved vanes
·         Construction of velocity triangle
·         Work done and efficiency
Special Remarks: - Derivation and numerical on above topics to be covered. Derivation or Numerical on Hinge Plate or Pipe Bends are not expected.
Suggested Books:-
1.      Fluid Mechanics & Hydraulic Machines:-Modi & Seth
2.      Fluid Mechanics & Fluid power Engg. - D. S. Kumar
3.      Hydraulic Machines (Theory & Design):- Vasandani
4.      Turbo machines by B. U. Pai

Unit –II: Impulse Water Turbines (06hrs)

Introduction to Hydro power plant, classification of hydraulic turbines construction, principle of working, velocity diagrams and analysis, design aspects, performance parameters, performance characteristics, specific speed, selection of turbines, multi-jet Pelton wheel
Contents to be covered:
·         Classification of Turbo machines
·         Introduction to Hydraulic Power Plant and their components
·         Classification of Hydraulic Turbine
·         Head and Efficiencies related to Hydraulic Turbines
·         Pelton wheel construction and principle of working (Theory)
·         Velocity diagrams and analysis
·         Derivation for work done and efficiency expected
·         Condition for Maximum efficiency derivation
·         Design aspects of Pelton wheel (Numerical to be covered)
·         Empirical relations for bucket design
·         Number of jets, Number of Buckets and jet diameter
·         Governing mechanism (construction and working)
·         Performance characteristics curves (to be covered in Practical session)
·         Introduction to Unit Quantities with derivation
·         Main Characteristics, Operating Characteristics and Constant Efficiency curves (No numerical on unit quantities is expected)
·         Specific Speed
·         Derivation and numerical
·         Selection of turbines (Can be discussed commonly with Unit III)
·         Introduction to multi-jet Pelton wheel (Numerical limited to twin jet)
Suggested Books:-
1.      Fluid Mechanics & Hydraulic Machines:-Modi & Seth
2.      Fluid Mechanics & Fluid power Engg. - D. S. Kumar
3.      Fluid Mechanics & Hydraulic Machines: - Ramamrutham
4.      Fluid Mechanics & Hydraulic Machines: - R. K. Rajput

Unit –III: Reaction Water Turbines (08 hrs)

Classifications, Francis, Propeller, Kaplan Turbines, construction features, velocity diagrams and analysis, degree of reaction, performance characteristics.
Draft tubes: types and analysis, causes and remedies for cavitation phenomenon
Governing of turbines, Similitude and dimensional analysis of hydraulic turbines
Contents to be covered:
Francis Turbine
·         Introduction to Reaction Turbines
·         Classification of Reaction turbine
·         Inward and Outward flow turbines velocity triangle and analysis
·         Numerical on inward flow reaction turbine only
·         Construction and working of Francis turbine
·         Components of Francis Turbine
·         Velocity Triangle (For Slow, Medium and Fast Runners)
·         Work done and efficiency (Derivation and Numerical)
·         Degree of Reaction (Significance only, No derivation and Numerical)
·         Design aspects (Numerical to be covered)
·         Governing mechanism (construction and working)
·         Performance characteristics curves (to be covered in Practical session)
·         Main Characteristics, Operating Characteristics and Constant Efficiency curves
Axial Flow Turbine
·         Introduction to Axial Flow Turbines
·         Construction and working of Propeller and Kaplan turbine
·         Components of Propeller and Kaplan Turbine
·         Velocity Triangle (Numerical on blade angle calculation at various circumferential points is expected)
·         Work done and efficiency (Derivation and Numerical)
·         Degree of Reaction (Significance, No numerical)
·         Design aspects (Numerical to be covered)
·         Governing mechanism (construction and working)
·         Performance characteristics curves (to be covered in Practical session)
·         Main Characteristics, Operating Characteristics and Constant Efficiency curves
Common to Reaction Turbine
·         Draft Tube
·         Types of draft tubes
·         Theory of draft tube (Derivation for draft tube efficiency)
·         Numerical on Draft tube dimensions and efficiency
·         Cavitation (No Numerical)
·         Phenomenon
·         Causes, Effects and Remedies
·         Thomas Cavitation factor
·         Specific Speed
·         Derivation and numerical
·         Selection of turbine
·         Comparison of impulse and Reaction turbine
·         Comparison of Pelton, Francis and Kaplan Turbine
·         Part load efficiency to be discussed
·         Governing of turbines
·         Similitude and dimensional analysis of hydraulic turbines
·         Model and Prototype relationship to be discussed (Numerical Expected)
·         Dimensional Analysis of Hydraulic Turbines (Numerical Expected)
Suggested Books:-
1.      Fluid Mechanics & Hydraulic Machines:-Modi & Seth
2.      Fluid Mechanics & Fluid power Engg. - D. S. Kumar
3.      Fluid Mechanics & Hydraulic Machines: - Ramamrutham
4.      Fluid Mechanics & Hydraulic Machines: - R. K. Rajput

UNIT– IV: Steam Turbines (08 Hours)

Steam nozzles: types and applications, Equation for velocity and mass flow rate [No numerical treatment].
Steam Turbines: Classifications (Axial and Radial), construction details, compounding of steam turbines, velocity diagrams and analysis of Impulse and reaction turbines (single & multi stage), governing, performance characteristics
Contents to be covered:
Steam nozzles (No numerical treatment, expected to be covered in practical)
·         Introduction to steam nozzles its types and applications in turbo machines.
·         General relationship between area, velocity and pressure in nozzle flow.
·         Application of momentum and SFEE to nozzle
·         Equation for mass flow rate, velocity and nozzle efficiency.
·         Effect of Nozzle friction.
·         Variation of pressure, velocity & specific volume across nozzle.
·         Introduction to steam power plant and their components
·         Principle of operation of steam turbine
·         Classification of steam turbine (Axial and Radial) Emphasis to be given on axial turbine
·         Impulse turbine (Derivation & Numerical-Limited to single stage only)
·         Construction and working
·         Velocity diagrams and analysis of Impulse steam turbine
·         Condition for maximum diagram efficiency for impulse turbine
·         Compounding of steam turbine: (Theoretical treatment only)
·         Pressure compounded impulse turbine: Construction & Working
·         Velocity compounded impulse turbine: Construction & Working
·         Pressure-Velocity compounded impulse turbine: Construction & Working
(Merits and Demerits with Variation of pressure, velocity & specific volume in each case is expected)
·         Reaction turbine (Derivation & Numerical)
·         Construction and working
·         Velocity diagrams and analysis of Reaction steam turbine
·         Degree of reaction
·         Condition for maximum diagram efficiency for 50% reaction turbine (Derivation & Numericals on 50 % reaction turbine)
·         Governing of steam turbine & Techniques
·         Performance characteristics of Steam turbine
·         Comparison between impulse and reaction steam turbine
·         Introduction to Dimensional analysis of steam turbines
Note: Graphical or Analytical method can be used for solution of Steam Turbine Problems. The examiner should specify the method to be followed by students during examination. If the method is not specified, analytical method should be used.
Suggested Books:-
1.      Thermal & Hydraulic Machines: - G. S. Sawhney
2.      Thermal Turbo machines: - Dr. Onkar Singh
3.      Steam & Gas turbine & Power plant engineering:- Dr. R. Yadav
4.      Turbines, Compressors & Fans: - S. M. Yahya
5.      Thermal engineering: - R. K. Rajput

UNIT V: Centrifugal Pump (08 Hours)

Classification of rotodynamic pumps, components of centrifugal pump, types of heads, velocity triangles and their analysis, effect of outlet blade angle, cavitation, NPSH, Thomas cavitation factor, priming of pumps, installation, specific speed, performance characteristics of centrifugal pump, series and parallel operation of pumps, system resistance curve, selection of pumps, Dimensional and Model analysis of hydraulic machines
Contents to be covered:
·         Classification and Application of Pumps
·         Classification of Roto-dynamic Pump (to be discussed in practical hours)
·         Construction and Working of Centrifugal Pump
·         Components of Centrifugal Pumps
·         Casings and Impeller Types used
·         Working Principle and Working of Centrifugal Pump
·         Priming of Centrifugal Pump
·         Types of Head
·         Velocity Triangle for centrifugal Pump
·         Work done and efficiencies related to centrifugal Pump (Derivation and Numerical)
·         Pressure rise through impeller & Casing (Derivation and Numerical)
·         Effect of outlet Blade angle on performance of Centrifugal Pump (Significance only)
·         Minimum Starting Speed (Derivation and simple Numerical)
·         Cavitation
·         Phenomenon
·         Causes, Effects and Remedies
·         Thomas Cavitation factor
·         Maximum Suction lift (Numerical expected)
·         Net Positive Suction Head (Significance)
·         Specific Speed (Derivation and numerical)
·         Performance characteristics curves (to be covered in Practical session)
·         Main Characteristics, Operating Characteristics and Constant Efficiency curves
·         Multi-stage Centrifugal Pumps (Numerical Expected)
·         System Resistance Curve (No Numerical)
·         Selection of Pumps
·         Dimensional and model analysis of Hydraulic machines
Suggested Books:-
1.      Fluid Mechanics & Hydraulic Machines: - Modi & Seth
2.      Fluid Mechanics & Fluid power Engg. - D. S. Kumar
3.      Fluid Mechanics & Hydraulic Machines: - Ramamrutham
4.      Fluid Mechanics & Hydraulic Machines: - R. K. Rajput
5.      Centrifugal Pumps: - Igor Karassik and Terry McGuire

UNIT VI: Centrifugal & Axial Compressor (08 Hours)

Centrifugal compressor: Classification of compressors, Construction, velocity diagram, flow process on T-S Diagram, Euler's work, actual work input, performance characteristics, various losses in centrifugal compressor
Axial Compressor: Construction, stage velocity triangles and its analysis, enthalpy entropy diagram, stage losses and efficiencies, performance characteristics. [No numerical treatment]
Contents to be covered for Centrifugal compressor:
·         Classification of rotodynamic compressors, Blowers, fans
·         General classification of rotodynamic compressors, Blowers, fans
·         Centrifugal compressor: Constructional Features, Working Principle and Applications to be discussed
·         Flow process on T-S Diagram
·         Velocity diagrams
·         Euler's work
·         Euler’s equation and Derivation of Euler’s work
·         Effect of blade shape/blade angle on velocity diagram
·         Slip factor and its effect on work input
·         Causes of Slip, Definition of slip factor and Its Effects on Actual Work Input
·         Dimensionless parameters
·         Significance of Dimensionless Parameters
·         Flow coefficient
·         Head coefficient
·         Pressure coefficient
·         Reaction
·         Pre-whirl losses : Significance With respect to velocity triangles
·         Surging : Explanation of phenomenon of surging with pressure ratio vs. mass flow rate variation diagram
·         Choking : Explanation of choking with pressure ratio vs. mass flow rate variation diagram
·         Stalling : Explanation of Stalling phenomenon with sketch
·         Characteristics curves (to be covered in practical session)
·         Dimensionless pressure ratio Vs dimensionless mass flow rate
·         Isentropic efficiency Vs dimensionless mass flow rate
·         Pressure ratio Vs volume flow rate
NOTE : Numerical based on Single Stage (Slip Factor, Blade Angle, Euler’s Work, Isentropic Efficiency based on Static and Stagnation / Total Values and Dimensionless parameters mentioned in syllabus) centrifugal compressors
Contents to be covered for Axial Compressor:
·         Construction
·         Working Principle of Axial flow compressor with schematic diagram
·         Applications
·         Stage velocity triangles and its analysis
·         Pressure and velocity variation through a compressor stage (Diagram)
·         Velocity triangles and blade profiles
·         Derivation of Stage work,
·         Degree of reaction (50% only) with derivation and numerical
·         Enthalpy entropy diagram
·         Enthalpy entropy diagram for flow through a compressor stage
·         Dimensionless parameters
·         Flow coefficient
·         Head coefficient
·         Degree of reaction
·         Flow through the blade rows
·         Enthalpy-Entropy diagram for flow through rotor blade row
·         Efficiency of rotor blade row
·         Enthalpy-Entropy diagram for flow through Diffuser (Stator) blade row
·         Efficiency of Diffuser (Stator) blade row
·         Pressure rise across the stage
·         Factors affecting stage pressure rise
·         Blade speed
·         Effect of axial velocity
·         Effect of fluid deflection
·         Stage losses
·         Explanation of Stage losses with energy flow diagram for an axial flow compressor stage
·         Profile losses
·         Skin friction losses on the annulus wall
·         Secondary flow losses
·         Efficiencies
·         Derivation of stage efficiency
·         Total to total stage efficiency
·         Static to static stage efficiency
·         Performance characteristics
·         Pressure rise Vs flow rate
·         Pressure ratio Vs non dimensional flow rate
·         Loading coefficient Vs flow coefficient
NOTE: No Numerical treatment for axial flow compressor
Suggested Books:-
1.      Thermal Turbo machine by Dr. Onkar Singh
2.      Turbine compressors and fans by S. M. Yahya
3.      Turbo machines by B. U. Pai

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